Silicone emulsions are crucial to numerous industrial processes where performance, consistency, and ease of use are paramount. At Applied Material Solutions (AMS), we engineer custom silicone emulsions to meet the complex demands of various sectors, including rubber manufacturing, textiles, and coatings. As a trusted name in specialty chemicals, AMS provides emulsions that deliver the key properties of silicone—such as slip, water repellency, and thermal stability—in water-based formulations that are easier to handle and integrate.

Silicone Emulsions
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Silicone Emulsions

Silicone Emulsions: Technical Characteristics and Uses

Silicone emulsions are stable dispersions of silicone oil, typically polydimethylsiloxane (PDMS), in water, made possible by the use of an emulsifying agent (non-ionic, anionic, or cationic). This allows manufacturers to leverage silicone’s unique performance benefits while operating within aqueous systems.

AMS manufactures silicone emulsions ranging in concentration from 25% to 60% active. Key properties these offer include:

  • High thermal and chemical stability
  • Adjustable viscosity and droplet size
  • Long shelf-life under proper storage conditions
  • Smooth, non-oily surface feel after application
  • Compatibility with other additives in industrial formulations

The primary volatile compound in silicone emulsions is water, making them perfect for industrial applications focused on safety and environmental compliance. Their water-based design also supports easier cleanup, lower VOCs, and better regulatory compliance in sensitive or high-volume production environments, while minimizing flammability concerns and offering greater formulation flexibility for complex manufacturing processes.

Benefits in Numerous Applications

Silicone emulsions offer practical advantages that make them suitable for various industrial needs:

Mold Release

Mold release. Prevents sticking and extends tool life in rubber and plastic molding.
Surface enhancement

Surface enhancement. Adds gloss, smoothness, and protective qualities to automotive polishes, consumer goods, and painted surfaces.
Wear Resistance

Wear resistance. Protects items against abrasion and friction to extend the life of industrial equipment.
Water Repellency

Water repellency. Helps protect textiles, outdoor gear, and building materials from moisture degradation.
Application Efficiency

Application efficiency. Supports faster drying, better coverage, and minimal residue.
Lubrication

Lubrication. Reduces friction in high-speed machinery or tight-clearance systems.
Improved Aesthetics

Improved aesthetics. Enhances product appearance and surface uniformity.

AMS develops emulsions tailored to project-specific needs—whether that means high-viscosity systems, freeze-thaw stability, or precise droplet distribution for clarity and uniformity. Our emulsions can be used in rubber and plastics applications to enhance the performance and durability of these materials, and can contribute to superior finishes and protection in the automotive sector. Building materials also utilize silicone emulsions, adding water repellency and other performance characteristics that meet the demands of modern construction.

Silicone Emulsions From AMS

At AMS, we are a leading supplier of high-performance silicone emulsions trusted across various industries. Our team combines deep chemical expertise with flexible production capabilities to deliver emulsions that perform reliably—even in high-heat, high-humidity, or continuous-use environments. Whether used for streamlining a molding process, enhancing product finish, or improving surface protection, our cost-effective silicone emulsions provide a dependable foundation for your needs.

We can formulate silicone emulsions that meet the unique demands of industries ranging from textiles and coatings to rubber manufacturing and paper processing. Our team engages with engineers, buyers, and plant managers to ensure every solution aligns with performance, compatibility, and compliance requirements.

To learn more about Applied Material Solutions, please don’t hesitate to contact our experts to discuss your application or request a quote to get started.