Antifoams and defoamers are vital for the safe, efficient operation of processes in a multitude of industries. Finding an experienced foam control supplier can save a great deal of hassle, as they are able to provide expert solutions catered to the unique needs of your project. Here are a few of the key factors to take into consideration when choosing a foam control supplier.
The best foam control supplier will have experience working in your industry, as this ensures that they can meet the needs of the project and provide accurate guidance. Foam control products serve several important roles in the following industries:
- Chemical Manufacture. Used to stabilize chemical formulations and maintain production rates.
- Ethanol Production. Aids the fermentation process.
- Industrial Process Water. Increases efficiency and protects against hazardous conditions.
- Paints, Inks, Coatings, and Adhesives. Speeds up production and prevents defects in paint and coating, craters in adhesives, and promotes even ink flow.
- Landfill Leachate. Enables wastewater to be properly filtered or distilled.
- Metalworking Fluids. Controlling foam allows for better lubrication and cooling.
- Pulp and Paper Processing. Improved production flow and rates, allows for better chemical recovery, allows for better sheet formation and lower entrained air on paper machines.
- Water Treatments. Prevent hazardous and slippery conditions, prevent cross-contamination and improve the overall treatment of water.
- Food Processing. Prevents excessive foaming in processing, blending and bottling applications.
Wide Variety of Antifoams & Defoamers
Antifoams and defoamers are not “one size fits all” products. It is ideal to work with a supplier who provides a wide array of antifoam and defoamer options so that they can adapt to meet the needs of any type of application. A good selection will include the following:
This option will include products such as water-based antifoam emulsions, specialty silicone antifoams, and non-aqueous silicone antifoam compounds.
There are a wide range of non-silicone antifoam options. These types of antifoams can be based on water, surfactants, organic solvents, or oils, including mineral and vegetable oils. Non-silicone antifoams may also include polymers and esters of various types.
Powdered defoamers are available in both food-grade and tech-grade options.
Food-Grade & Tech-Grade Options
Antifoams and defoamers intended for use in the food industry or in certain industrial settings must follow stringent regulations. Depending on the final application, these products may be organic, kosher and halal certified, or FDA and/or BfR compliant.
Knowledge of Considerations for Proper Use
In order to get the full benefit of antifoams and defoamers, the supplier must have an in-depth understanding of proper usage. Even something as simple as adding slightly too much antifoam may result in frustrating and time-consuming issues. Additionally, the supplier must be familiar with the regulations within a range of industries in order to ensure that they provide safe antifoams and defoamers appropriate to the desired application.
The following are some other key considerations a supplier should be aware of.
Chemical and Processing Compatibility
A reliable foam control supplier will be able to help choose the optimal antifoam or defoamer for your project, including providing samples for testing. This makes it possible to test for compatibility, as different products will vary in their performance depending on the specifics of the application.
The proper application technique will vary depending on the process. Foam control products will be most effective when they are added during a point that allows them to best disperse into the foaming liquid. In some cases it may be beneficial to add them at multiple points. Knowledgeable suppliers can provide guidance on when and how to add antifoams or defoamers for the best results.
Acceptable Levels of Foam
Not all processes require complete elimination of foam. Your supplier should be able to help you understand how much foam is acceptable within your process, so that you don’t spend more than you need to on foam control products.
Partner with Applied Material Solutions
Choosing the right foam control supplier ensures smooth operation for your business. At Applied Material Solutions, we are dedicated to providing high quality foam control solutions to resolve a range of processing challenges. To learn more about our capabilities, or to partner with us for your foam control needs, contact our experts today.
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